Nickel Electrowinning System
— Nickel Electrowinning System
The nickel electrowinning system integrates modules such as novel electrolytic cells, operating platforms, piping systems, acid mist handling systems, current-conducting devices, busbar systems, control systems, and rectification systems. It offers a comprehensive, one-stop solution covering everything from initial R&D and design to process optimization, manufacturing and installation, commissioning and handover, and long-term operation and maintenance.
Application Scenarios: The target industry for this system is the hydrometallurgical electrowinning workshop in non-ferrous metal copper smelting.
Product Description
We are a high-tech enterprise specializing in large-scale environmental protection equipment—such as vinyl ester resin electrolytic cells, complete electrolysis systems, and NOx exhaust treatment units—integrating R&D, design, manufacturing, installation, process engineering, and technical services.
The complete nickel electrowinning system offers a customized, integrated solution comprising over 20 modules—including new-generation electrolytic cells, operating platforms, piping, acid mist handling systems, electrical contact assemblies, busbar systems, control systems, rectification systems, and diaphragm systems. It provides a comprehensive, one-stop service covering everything from initial R&D and process optimization to manufacturing, installation, commissioning, handover, and long-term operation and maintenance.
Main Equipment Of The Electrolysis System
The complete copper electrolysis system offers a customized, integrated solution comprising over 20 modules, including new-generation electrolytic cells, operating platforms, piping systems, acid mist handling systems, electrical contact assemblies, busbar systems, control systems, and rectification systems.
Integrated solution for piping, cable trays, and platforms
Utilizing our company's patented processes and technologies, we provide an integrated solution covering design, fabrication, installation, commissioning, and operation. The technology has been comprehensively upgraded to incorporate new electrolytic cells, operating platforms, piping supports, acid mist systems, and conductive copper busbars, resulting in a scientifically optimized layout, ease of installation, and reduced investment costs.
High-efficiency electrowinning and acid mist suppression system
By utilizing our company's patented technology, we improve cathodic current efficiency and product quality while reducing power consumption; furthermore, we achieve control of acid mist at the source, thereby safeguarding the occupational health of workers.
New diaphragm system
By utilizing our company's patented technology—featuring anode bagging and a split-type diaphragm frame—we minimize bag adhesion and reduce diaphragm bag wear while simultaneously controlling acid mist at the source. This thoroughly resolves a major industry pain point and simplifies operation and maintenance for workers.
Advantages of Core Nickel Electrolysis Technologies
We are a technology pioneer driving industry development through our independently developed, innovative electrolysis processes and green, intelligent electrolysis equipment; notably, we were the first in the industry to launch an integrated solution combining piping, cells, and platforms.
Completely resolve the issue of acid mist in the production area.
Environmental Safety: Completely solves the industry's pain point regarding acid mist; sulfuric acid mist levels at a distance of one meter from the tank surface in the production area are ≤1 mg/m³.
Product nickel purity reaches 99.96%.
A novel electrolyte feed method significantly increases the circulation rate of the cathode feed, thereby reducing concentration polarization. By controlling the anolyte flow rate and acidity, as well as the liquid level and level differential during electrowinning, the crystallization quality of the electrolytic nickel is improved; the yield rate of Grade I product has risen from the traditional 80% to over 90%. The product achieves a nickel purity of 99.96%, featuring smooth edges and a bottom surface free of porosity or entrapped electrolyte.
Single-cell production capacity increased by over 40%
High single-cell capacity: Operating current density increased from 180 A/m² to over 230 A/m², and the area of a single cathode plate expanded from 1.5 m² to 1.8 m², enabling a production capacity increase of more than 40% per cell.
Low operating costs
Lowers cell voltage to reduce energy consumption, increases current efficiency to over 90%, and reduces diaphragm bag consumption per tonne of nickel, thereby saving on operating costs.
Convenient for worker operation and maintenance
It features a diaphragm frame with a split-structure design. Individual diaphragm frames can be removed at any time—even during production—facilitating ease of operation and maintenance for workers.
Intelligent Production
Leveraging a centralized control platform and big data monitoring, this intelligent electrolysis process establishes an integrated detection system for pot temperature, pot voltage, and short-circuit conditions, paving the way for smart upgrades that enable remote diagnostics and "one-click" intelligent, flexible production.
Why Choose Us?
1. 30 years of dedicated focus on the niche hydrometallurgical industry
- A national-level specialized and innovative enterprise.
- A leading domestic manufacturer of new vinyl ester resin electrolyzers, boasting the largest production scale and user base.
- A comprehensive service provider of innovative technologies and overall electrolysis system solutions within the industry.
- Possesses extensive experience in providing comprehensive electrolysis system services both domestically and internationally.
2. Independent R&D and innovative technologies drive industry development
- A technology pioneer in the field of new electrolytic cells, achieving domestic substitution.
- The first in the industry to launch an integrated solution encompassing pipes, cells, and platforms.
- Innovative R&D of nitrogen oxide absorption devices achieves zero emissions, zero pollution, and high absorption efficiency.
- Innovative R&D of electrolysis processes and green intelligent electrolysis technology equipment.
3. Full-cycle after-sales service
- Provides closed-loop circulation process for electrolytic cell body and complete system support.
- 380A/m2 current density electrolytic copper application technology and equipment
- “Anode bagging method three-nickel electrowinning process” has been awarded “international leading level” by the China Nonferrous Metals Industry Association, fully meeting environmental compliance and emission reduction policy requirements.
4. Comprehensive, full lifecycle services, upgrading to a system solution partner
- Transforming from a single equipment manufacturer to a provider of complete electrolysis system solutions.
- Covering the entire chain from process design, installation and commissioning to operation and maintenance training, tailored to the characteristics of the non-ferrous metals industry, helping customers lower barriers to entry, shorten lead times, improve stability, and build high customer loyalty.
Service Guarantee
1. Full-Process Technology Empowerment
We provide full lifecycle technical support, from project feasibility analysis and process design to production optimization, to ensure that process parameters meet customer needs.
2. Independent Core Equipment Manufacturing
Independently researches and manufactures electrolysis units, diaphragm systems, high-precision conductive systems, and intelligent solution circulation systems. Utilizing high-strength, corrosion-resistant materials and modular design, it ensures efficient and stable equipment operation, with energy consumption indicators 10%-15% better than industry standards.
3. Full-Cycle After-Sales Service
24-hour response mechanism, remote intelligent operation and maintenance, global spare parts warehousing and distribution network, and technical iteration support.
Get services for free
Please leave your contact information, and our technicians will reply to you within 2 hours.
- +86 18339216321
- info@yusaipreciousmetals.com
- Zhengzhou.Henan.China
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- Copper Electrolysis System
- Copper Electrowinning System
- Nickel Electrowinning System
- Cobalt Electrowinning System
- Zinc Electrowinning System
- Nitrogen Oxide Treatment System
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