Copper Electrolysis System
— Copper Electrolysis System
The copper electrolysis system can be customized to integrate over 20 modules, including new electrolytic cells, operating platforms, piping systems, acid mist systems, conductive devices, busbar systems, control systems, and rectifier systems. It provides a one-stop comprehensive solution from early-stage R&D and design, process optimization, manufacturing and installation, commissioning and delivery, to post-operation and maintenance.
Application Scenarios: Target industry for this system is the hydrometallurgical electrolysis workshop in non-ferrous metal copper smelting.
Product Description
We are a high-tech enterprise specializing in large-scale environmental protection equipment—such as vinyl ester resin electrolytic cells, complete electrolysis systems, and NOx exhaust treatment units—integrating R&D, design, manufacturing, installation, process engineering, and technical services.
We have developed a customizable, integrated copper electrolysis system comprising over 20 modules—including advanced electrolytic cells, operating platforms, piping, acid mist handling, electrical contact assemblies, busbar systems, control systems, and rectification units. We provide a comprehensive, one-stop solution covering everything from initial R&D and process optimization to manufacturing, installation, commissioning, handover, and long-term operation and maintenance.
Main Equipment Of The Electrolysis System
The complete copper electrolysis system offers a customized, integrated solution comprising over 20 modules, including new-generation electrolytic cells, operating platforms, piping systems, acid mist handling systems, electrical contact assemblies, busbar systems, control systems, and rectification systems.
Integrated Solution for Piping, Cells, and Platforms
Utilizing our company's patented processes and technologies, this solution integrates design, fabrication, installation, commissioning, and operation. It features comprehensive technical upgrades—incorporating new electrolytic cells, operating platforms, and piping systems—to ensure a scientific layout, ease of installation, and cost savings.
High-Efficiency Parallel-Flow Electrolysis System
Utilizing the bidirectional parallel-flow technology—winner of the First Prize for Scientific and Technological Progress from the China Nonferrous Metals Industry Association—this system effectively transforms the traditional electrolyte circulation method. It enables precise control of the solution flow from the individual electrolytic cell down to each individual electrode plate, thereby increasing production capacity, reducing investment costs, optimizing operational metrics, and enhancing product quality.
Multi-circuit balanced conductive system
Utilizing our company's patented technology, this system ensures a more uniform current density distribution, effectively reduces the residual anode rate, and contributes to improved cathode copper quality.
Product Advantages
We are a technology pioneer driving industry development through our independently developed, innovative electrolysis processes and green, intelligent electrolysis equipment; notably, we were the first in the industry to launch an integrated solution combining piping, cells, and platforms.
High-Efficiency Electrolysis
Bidirectional parallel flow technology: This is a high-current-density electrolysis process characterized primarily by improvements to the conventional electrolyte circulation method. The electrolyte enters the cell in parallel through dedicated channels integrated into the upper section of the cell sidewalls. Key advantages include uniform electrolyte distribution, alignment of the flow direction with the settling direction of anode slime, and the capability to operate at high current densities.
Copper Cost Savings
Multi-circuit balanced conduction technology: In the event of an open circuit or poor contact at the electrode's conductive end, an auxiliary conductive busbar facilitates current flow, effectively preventing circuit interruption and ensuring uniform current density distribution. This technology improves cathode copper quality, reduces the anode scrap rate, saves approximately 10% in busbar copper usage, lowers busbar resistance, and reduces line losses.
Increasing Electrolytic Cell Operating Rates
Technology for the timely collection of anode slime: Enables operations to continue without halting the cell, effectively increasing the electrolytic cell operating rate. It significantly shortens the anode slime cleanup cycle and reduces the volume of slime accumulating within the cell; this lowers the inventory of precious metals held in the cells and reduces capital tie-up, making it particularly suitable for enterprises processing anode plates with high precious metal content.
High Acid Mist Suppression Rate
High-efficiency electrowinning and acid mist suppression technology: This technology enables the direct electrowinning of high-quality cathode copper from low-concentration copper-bearing solutions and effectively suppresses acid mist. It achieves control of acid mist at the source (before formation), reduces energy consumption, and increases cathodic current efficiency by over 5%. The acid mist suppression rate exceeds 92%; the process requires no chemical reagents and entails zero operating costs.
Why Choose Us?
1. 30 years of dedicated focus on the niche hydrometallurgical industry
- A national-level specialized and innovative enterprise.
- A leading domestic manufacturer of new vinyl ester resin electrolyzers, boasting the largest production scale and user base.
- A comprehensive service provider of innovative technologies and overall electrolysis system solutions within the industry.
- Possesses extensive experience in providing comprehensive electrolysis system services both domestically and internationally.
2. Independent R&D and innovative technologies drive industry development
- A technology pioneer in the field of new electrolytic cells, achieving domestic substitution.
- The first in the industry to launch an integrated solution encompassing pipes, cells, and platforms.
- Innovative R&D of nitrogen oxide absorption devices achieves zero emissions, zero pollution, and high absorption efficiency.
- Innovative R&D of electrolysis processes and green intelligent electrolysis technology equipment.
3. Full-Cycle After-Sales Service
- Provides closed-loop circulation process for electrolytic cell body and complete system support.
- 380A/m2 current density electrolytic copper application technology and equipment
- “Anode bagging method three-nickel electrowinning process” has been awarded “international leading level” by the China Nonferrous Metals Industry Association, fully meeting environmental compliance and emission reduction policy requirements.
4. Comprehensive, full lifecycle services, upgrading to a system solution partner
- Transforming from a single equipment manufacturer to a provider of complete electrolysis system solutions.
- Covering the entire chain from process design, installation and commissioning to operation and maintenance training, tailored to the characteristics of the non-ferrous metals industry, helping customers lower barriers to entry, shorten lead times, improve stability, and build high customer loyalty.
Service Guarantee
1. Full-Process Technology Empowerment
We provide full lifecycle technical support, from project feasibility analysis and process design to production optimization, to ensure that process parameters meet customer needs.
2. Independent Core Equipment Manufacturing
Independently researches and manufactures electrolysis units, diaphragm systems, high-precision conductive systems, and intelligent solution circulation systems. Utilizing high-strength, corrosion-resistant materials and modular design, it ensures efficient and stable equipment operation, with energy consumption indicators 10%-15% better than industry standards.
3. Full-Cycle After-Sales Service
24-hour response mechanism, remote intelligent operation and maintenance, global spare parts warehousing and distribution network, and technical iteration support.
Get services for free
Please leave your contact information, and our technicians will reply to you within 2 hours.
- +86 18339216321
- info@yusaipreciousmetals.com
- Zhengzhou.Henan.China
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