Metal Purification & Electrolytic Refining Plant
— OEM ODM-SINCE 1995
Metal Purification & Electrolytic Refining Plant
Product Description
We are a high-tech enterprise specializing in the research, design, manufacturing, installation, process engineering, and technical services of large-scale environmental protection equipment (such as vinyl ester resin electrolytic cells, complete electrolysis systems, and nitrogen oxide waste gas treatment devices).
We have been deeply involved in the non-ferrous metals industry for 30 years, focusing on the electrolytic purification of various metals such as gold, silver, tin, iron, tellurium, and antimony. From pilot-scale production to industrial-scale application, we provide customized services that deeply integrate process, equipment, and control. Our services cover process design, equipment selection, system integration, and full-module integration from in-cell equipment to intelligent control; as well as full-chain services including process debugging and optimization support around indicators such as power consumption and quality control.
Customization Metal Purification Plant
Yusai offers customizable electrolytic systems for metals such as gold, silver, tin, iron, tellurium, and antimony, covering the following stages:
1. Process Design – Optimizing Core Indicators Through Technology
Precisely controlling key parameters such as electrolyte composition, current density, temperature, and electrode spacing; optimizing metal deposition quality and current efficiency to ensure product purity and yield from the source.
2. Equipment Selection – Matching Highly Corrosion-Resistant Core Components
Tank: Utilizing special materials with high acid and high-temperature corrosion resistance (such as PPH, FRP, titanium composite plates, etc.)
Electrodes: Equipped with highly conductive, low-loss anodes/cathodes (such as titanium-based precious metal coated anodes, stainless steel cathode plates)
Auxiliary Systems: Selecting busbars, circulating pumps, heat exchangers, and short-circuit detection devices tailored to the metal’s characteristics.
3. System Integration – Full Module Integration
Mechanical Components: Tank, Piping, Conductive System, Automatic Electrode Lifting/Removal Device
Control Components: DCS/PLC Intelligent Control System, Real-time Monitoring of Voltage, Temperature, Acidity, and Metal Ion Concentration
Auxiliary Components: Waste Gas Collection, Acid Mist Treatment, Electrolyte Purification and Circulation System
4. Technical Services – Comprehensive Process Support Throughout the Entire Lifecycle
Power Consumption Optimization: Reducing DC power consumption through parameter tuning
Quality Control Improvement: Addressing industry pain points such as coarse precipitates, dendrite growth, and excessive impurities
Installation and Commissioning: Providing on-site commissioning, operator training, and continuous process improvement support
Our Service Guarantee and Advantages
We are a technology pioneer driving industry development through our independently developed, innovative electrolysis processes and green, intelligent electrolysis equipment; notably, we were the first in the industry to launch an integrated solution combining piping, cells, and platforms.
1. Customized Technical Capabilities and Process R&D Guarantee
We provide not only equipment, but also a complete technology solution from laboratory to industrialization. We possess pilot-scale and intermediate-scale R&D platforms, enabling us to conduct pilot process verification and parameter optimization for specific metal types. This means that key process routes are fully validated before project initiation, significantly reducing your industrialization risks and ensuring the final production line achieves superior performance in core indicators such as purity, recovery rate, and energy consumption.
2. Integrated End-to-End Delivery Guarantee
We offer turnkey engineering services, from project consultation, process design, equipment manufacturing, installation and commissioning to final production targets. Through seamless collaboration across all internal stages, we can meticulously manage project quality, cost, and schedule throughout the entire process, eliminating unclear responsibilities and collaboration barriers caused by multi-party subcontracting. This integrated delivery model ensures the stability, synergy, and final performance of the entire production line, saving you time and effort.
3. Efficient Modular Design and Customization Cycle
Based on extensive project experience, we have established a mature modular design system. While offering in-depth customization, we can efficiently combine proven functional modules, significantly shortening the time required for non-standard design and manufacturing. Compared to the industry’s standard cycle, we can effectively shorten the customization cycle, ensuring your new production line can be put into operation faster, seizing market opportunities and accelerating return on investment.
3. Dedicated Service Team Configuration
Each customized project is equipped with a dedicated service team consisting of a project manager, process experts, and engineers. Core members possess years of experience in the non-ferrous metals field and have a deep understanding of the difficulties and key points of purification processes. The team provides rapid response from project initiation to after-sales service and can provide long-term process optimization support and consumable spare parts services as needed, becoming a reliable technical support for your stable production.
Why Choose Us?
1. 30 years of dedicated focus on the niche hydrometallurgical industry
- A national-level specialized and innovative enterprise.
- A leading domestic manufacturer of new vinyl ester resin electrolyzers, boasting the largest production scale and user base.
- A comprehensive service provider of innovative technologies and overall electrolysis system solutions within the industry.
- Possesses extensive experience in providing comprehensive electrolysis system services both domestically and internationally.
2. Independent R&D and innovative technologies drive industry development
- A technology pioneer in the field of new electrolytic cells, achieving domestic substitution.
- The first in the industry to launch an integrated solution encompassing pipes, cells, and platforms.
- Innovative R&D of nitrogen oxide absorption devices achieves zero emissions, zero pollution, and high absorption efficiency.
- Innovative R&D of electrolysis processes and green intelligent electrolysis technology equipment.
3. Full-cycle after-sales service
- Provides closed-loop circulation process for electrolytic cell body and complete system support.
- 380A/m2 current density electrolytic copper application technology and equipment
- “Anode bagging method three-nickel electrowinning process” has been awarded “international leading level” by the China Nonferrous Metals Industry Association, fully meeting environmental compliance and emission reduction policy requirements.
4. Comprehensive, full lifecycle services, upgrading to a system solution partner
- Transforming from a single equipment manufacturer to a provider of complete electrolysis system solutions.
- Covering the entire chain from process design, installation and commissioning to operation and maintenance training, tailored to the characteristics of the non-ferrous metals industry, helping customers lower barriers to entry, shorten lead times, improve stability, and build high customer loyalty.
Service Guarantee
1. Full-Process Technology Empowerment
We provide full lifecycle technical support, from project feasibility analysis and process design to production optimization, to ensure that process parameters meet customer needs.
2. Independent Core Equipment Manufacturing
Independently researches and manufactures electrolysis units, diaphragm systems, high-precision conductive systems, and intelligent solution circulation systems. Utilizing high-strength, corrosion-resistant materials and modular design, it ensures efficient and stable equipment operation, with energy consumption indicators 10%-15% better than industry standards.
3. Full-Cycle After-Sales Service
24-hour response mechanism, remote intelligent operation and maintenance, global spare parts warehousing and distribution network, and technical iteration support.
Get services for free
Please leave your contact information, and our technicians will reply to you within 2 hours.
- +86 18339216321
- info@yusaipreciousmetals.com
- Zhengzhou.Henan.China
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